Condition monitoring

Predictive maintenance without new sensors

Vibration, bearing temperature, current and pressure trends from the equipment you already run, so you replace the bearing days before it seizes

A technician checking a motor bearing during a routine inspection
Maintenance staff inspecting a machine that has already failed
The problem

Breakdown maintenance is the most expensive kind

Calendar servicing replaces healthy parts and still misses the ones that fail early.

Unplanned stoppages and rush spare-part orders

Healthy parts replaced on schedule

No trend to show a failure developing

Maintenance decisions made on feel

Maintenance replacing a worn part during planned downtime
What it watches

The early signs of a failure in progress

Most failures announce themselves in a reading weeks before the stop.

Motors and pumps

Vibration, bearing temperature, current draw and speed.

Compressors and blowers

Discharge pressure, temperature, load and run hours.

Lines and machines

Cycle time, fault states, runtime and OEE from the same readings.

Days
of warning before many failures
Zero
new sensors in most plants
Every
reading kept for trend analysis
A technician checking a motor bearing during a routine inspection
What changes

Surprise stops become planned work

Repairs are scheduled into planned downtime with the parts already on the shelf.

  • Lower unplanned downtime
  • Longer life from the parts you have
  • Runtime-based service schedules
  • A trend to show management why
Questions

Condition monitoring and predictive maintenance, answered.

No. Sentrel reads the controllers and meters you already have over Modbus RTU, Modbus TCP, OPC-UA, MQTT or Siemens S7, through a small gateway that runs on an industrial PC or a Raspberry Pi. Nothing is replaced and your control logic is not touched.

Not always. Current, temperature, pressure and runtime already in your drives and controllers catch many developing faults. Where vibration matters, any sensor that outputs Modbus or 4 to 20 mA through an existing input can be read.

See your equipment this afternoon

Describe what you want watched, connect it to the machines you already run, and be live today